 |
|
 |
|
Overhauled pre-used World-Class injection moulding systems for the production of PET-preforms ...systems which have been proven over years of profitable production- |
|
|
|
Components of a Preform Moulding System (PMS): injection moulding machine (IMM - specifically developped, designed and engineered for PET-processing)PET-chip drier, moulding tools coupled with preform takeaway-robot, chillers for the hyrdaulich components of the system and the mould/robot, the dehumidifier and the compressor.
GloCon-functions : overhauling, retrofitting, upgrading (where useful and profitable) as well asre-formatting, testruns, installation assistance, startup support. Other assignements: staff training (operating+processing, trouble-shooting, optimization of cycle times. For machines where the control systems are beyond supportability, retrofitting of Siemens Controls S7 can be offered. Also: new mould components to "modernize"preform design and compatability to new bottle designs - also refer to stretchblow moulding.
The latest delivery (in 2009) has been a NETSTAL-Preform System, based on model PETLine 48, equipped with a HP 3500/3550 injection unit, built in 2000, commissioned in 2001 - with a preform-injection mould with 48 cavities and form parts for a 21-g-preform and a neck finish of the PCO28(1810)-type.
A further NETSTAL-injection moulding system of the same model series - only a year younger - is now set up at GloCon since January 2010.
The KRUPP P90-Preform Injection moulding system is planned to be set up at the GloCon plant by February/March 2010 and is configured for the poroduction of 1-l-preforms for edible oil. The objective is to uprgae the control system to a SIEMENS S7-platform type system with multichrome-touchscreen and a state-of-the-art MMI.
Aware of the multiplying bottle format needs in terms of volumes, shapes and applications and neck finish geometries (some of the most important ones are shown on the right), GloCon is prepared to offer mould modifications to suit these modern needs. Such modification projects encompass design assistance, providing the change components and the testrun at GloCon's test facilities before dispatching the modified system. Dimensional drawings of preforms with the appropriate neck finish can be provided - preferably based on the bottle geometries made available to us.
HERE ARE OUR 2010-OFFERS : | | 
|
|
|
|
KRUPP P90-Preform Injection Moulding System - actually set up for the production of preforms for one-litre-vegetable oil bottles - 48-cavity-tooling - before upgraded to SIEMENS S7-control platform; productivity in function of preform geometry : 265,000 to 318.000 preforms/day.
Further Upgrade : tooling modification to substitute 22-g-preform for current 28-g-preform applying state-of-the-art design to produce solid quality bottle with 6 g less weight. |
|
|
|
NETSTAL-Preform-Injection Moulding System, model PETLine 48 with HP3500/3550R-injection moulding machine, 48-cavity tooling for the alternative production variety of preform-types for bottles ranging from 0.5 to 2.0 liter with neck geometry PCO1810-28 mm; 188,300(54 g for 2.0 l) to 291,800 preforms/day (21 g for 0.5 l).
Video:
| |
|
|
HUSKY-High Performance Preform Injection Moulding System, model INQ250PET P100/110 E120 (INDEX = no robot; instead, four core faces with 48 cores each) for the production of preforms suitable for 1.5-l and and 2.0-l-lightweight bottles (33-36 g) for still and less carbonated beverages; productivity as function of preform geometry and -weight = 457,000 preforms/day.
Video:
| |
|
|
An analysis of preform cost customized for your operating conditions can be made on special request (without engagement as cost information assistance). |
|
|
|
Overhauled pre-used, proven injection moulding systems for the production of PE/PP-bottle closures |
|
|
The closure : a combination design moulded of HD-PE which is equally suitable for closing bottles with still and with carbonated beverages.
Illustration at left : combines PCO and BPF.
Illustration at right : various colours and print (e.g., brand logo) possible.
|
|
|
The GO/A-type of closure has a 144-line-design and therefore provides a pleasant grip; it assures optimum preservation of the carbonation level of the beverage in spite of its low torque for easy opening. The guarantee band is a one-way-type which remains on the neck after opening and is as reliable after opening with the BPF- as with the PCO-Version.
|
|
|
Equipment :
a basic system for production of GO/A-bottle closures consists of an injection mould with 24 cavities, alternatively 32 cavities employing highly heat conducting copper elements for efficient cooling and a hot runner system with plates made of high resistance and special stainless steel as well as a highly productive injection moulding machine with accumulators for quick injection and rapid movement of the mould carrying plate when opening and closing the mould as well as a masterbatch colouring device. The injection moulding machine provides a clamp force of either 1,600 or 2.000 to 2.200 kN. The ccycle time amounts to between 5.7 and 6.0 sec – which results in an output of 14,900 closures/hour in the 24-cavity-configuration and approx.19,000 closures/hour in the 32-cavity-configuration.
|
|
|
Photo upper left: 24-cavity- injection mould mounted in the machine.
Photo upper right : 1,600 kN-injection moulding machine (BMB MP16 Pi) with accumulators for rapid injection and opening and closing of moving plate.
|
|
|
|
NOTE : as these outputs are the ones which are mostly demanded by our customers (10,000-19,000 cph) we have focused on 24- and 32-cavity-systems.
48- and 64-cavity-systems can also be offered. |
|
|
Special closures
We also offer systems with moulds for sport caps suitable for still and carbonated (up to 8 g/Liter of CO2)drink applications in cooperation with FOSTAG, Switzerland. As the sport caps shown here consist on three components the production system includes three separate moulds. |
|
|
|
 |
